Capability
Plastic Injection Molding
50–1,000 T molding cells for production volumes from 1K to 1M+ parts.
From engineering polymers like PEEK and Ultem to cosmetic Class-A consumer parts, our 50–1,000 ton molding cells run 24/7 with in-cavity pressure monitoring and fully documented process windows. In-house tooling means mold changes and engineering revisions happen in days, not weeks.
Technical Specifications
| Item | Range / Capability |
|---|---|
| Machine tonnage | 50 – 1,000 T |
| Tolerance | ±0.05 mm (±0.02 mm achievable) |
| Max part size | 800 × 600 × 400 mm |
| Mold life | 300K – 1,000,000+ shots |
| Shot weight range | 0.1 g – 3,500 g |
| Monthly capacity | 12,000,000 shots |
| Surface finish | SPI A1 – D3, texture (VDI 27–45), painting, plating, pad printing, laser engraving |
| Standards | ISO 13485 cleanroom-compatible cells for medical molding |
Equipment List
| Equipment | Specification | Qty |
|---|---|---|
| Horizontal injection molding machine | 50–320 T, NISSEI / Haitian | 32 |
| Large-tonnage molding machine | 450–1,000 T, Engel / Haitian | 6 |
| Robot take-out system | 3-axis servo, Yudo / Star | 38 |
| Mold temperature controller | 120 °C water / 300 °C oil type | 40 |
| Insert molding cell | Vertical machine + rotary table | 4 |
Materials We Process
Surface Finishing Options
- SPI polished (A1–D3)
- VDI texture
- Painting (Pantone matched)
- Chrome / nickel plating
- Pad printing
- Silk screening
- Laser engraving
- UV coating
Common Questions
What is your minimum order quantity?
There is no hard MOQ for injection molding once tooling exists. For pilot builds we regularly run 100–500 piece bridge production while your production tool is being cut.
Can you produce medical parts in a controlled environment?
Yes. Dedicated ISO 13485 molding cells run under positive pressure with documented cleaning and batch traceability. Material certifications (FDA / USP Class VI) are provided per lot.
How do you guarantee dimensional consistency across cavities?
Every new mold receives a full cavity-by-cavity layout study with CMM reports. In production we sample parts each hour and apply SPC charts per cavity number.
Request for Quotation
Have a drawing? Get a quote in 24 hours.
Upload your STEP / IGES / 2D drawings and receive a costed quotation with DFM feedback — typically within one business day.
Reply within 2 business days · NDA available on request