
Case Studies
Programs we're proud of
Anonymized summaries of real customer programs — with the numbers that mattered: lead time, yield, cost and quality.
Medical · Injection MoldingCutting Lead Time 40% for a European Medical Device Manufacturer
The customer needed 120K infusion pump housings per year in medical-grade PC, with sealing surfaces at ±0.02 mm and full traceability for MDR compliance..
−40%
Lead time reduction
18 days
T1 samples
1.62
Cpk (sealing faces)
Consumer Electronics · Injection MoldingClass-A Cosmetic Enclosures for a US Consumer Electronics Brand
500K cosmetic enclosures in 6 months across 3 colorways; previous yield stuck at 82%..
97.8%
First-pass yield
≤ 0.6
ΔE batch spread
500K pcs
Program volume
Industrial · Injection MoldingMetal-to-Plastic Conversion for Industrial Pump Components
Machined aluminum parts drove 35% of cost and corroded in chloride environments..
−35%
Unit cost
−60%
Part weight
0 in 24 months
Field failures
Automotive · CNC MachiningRapid CNC Prototyping for an Automotive Tier-1 Supplier
22 iterations of 7075 sensor brackets in 14 weeks plus PPAP Level 3..
22
Iterations
3–5 days
Iteration cycle
3 weeks early
Schedule
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