Medical · Injection Molding
Cutting Lead Time 40% for a European Medical Device Manufacturer
A European medical device manufacturer (anonymized)
−40%
Lead time reduction
18 days
T1 samples
1.62
Cpk (sealing faces)
120K pcs
Annual volume
Challenge
The customer needed 120K infusion pump housings per year in medical-grade PC, with sealing surfaces at ±0.02 mm and full traceability for MDR compliance.
Solution
4-cavity S136 mold with interchangeable inserts, dedicated ISO 13485 cells, cavity-level CMM data every batch.
Result
T1 in 18 days; lead time −40%; sealing Cpk 1.62; zero critical audit findings.
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