Consumer Electronics · Injection Molding
Class-A Cosmetic Enclosures for a US Consumer Electronics Brand
A US consumer electronics brand (anonymized)
97.8%
First-pass yield
≤ 0.6
ΔE batch spread
500K pcs
Program volume
−31%
Scrap cost
Challenge
500K cosmetic enclosures in 6 months across 3 colorways; previous yield stuck at 82%.
Solution
Hot-runner mold + Class 10K paint booth with inline spectrophotometry (ΔE ≤ 1.0).
Result
First-pass yield 97.8%; all colorways on schedule; scrap −31%.
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